Plough mixer
Model:Plough mixer
This Plough mixer, Plough blender and Plough mixing machine is a professional Horizontal plough mixer and Plough shear mixer designed for versatile powder and paste blending. The equipment adopts a horizontal cylindrical barrel structure matched with a horizontal main shaft, on which multiple sets of plough blades are installed in a staggered arrangement. Independent high-speed flying cutter groups are professionally assembled on the side of the cylinder body. The complete supporting system includes a driving motor, a speed reducer, a bottom discharge valve, and optional liquid spraying system and jacket heating and cooling system, realizing diversified and intelligent mixing production. As a high-performance Food powder mixer and Spice powder mixer, it features a reasonable and compact overall structure, stable operation and strong applicability.
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Core Mixing Principle (Main Plough Blade Stirring)
Driven by the motor and speed reducer, the main shaft of the Horizontal plough mixer runs at a low speed of 100–300r/min, and the inclined plough blades rotate synchronously to achieve three-dimensional circulating mixing of materials.Radial tossing and fluidization: The cutting edges of the plough blades shovel up the materials at the bottom of the cylinder and toss them upward away from the cylinder wall, forming a mechanical fluidized bed inside the equipment. The materials are kept in a suspended boiling state without deposition and dead corners, ensuring full turnover of all materials.
Axial convection circulation: Each group of plough blades is installed with staggered angles, which pushes materials to flow back and forth along the longitudinal direction of the cylinder. A stable longitudinal cross material flow is formed inside the barrel to avoid local material accumulation and uneven mixing.
3D turbulent mixing: The combination of radial tossing and axial reciprocating flow enables continuous overlapping, collision and diffusion of materials. Light and heavy materials, coarse and fine particles can be quickly and fully blended without stratification and segregation, realizing high-uniformity overall mixing effect.
Auxiliary Dispersion Principle of High-Speed Flying Cutters (Core Feature)
As a typical Plough shear mixer, this Plough mixing machine is equipped with independently driven flying cutters with a high rotating speed of 1000–3000r/min, achieving powerful high-speed shearing and dispersion. During operation, the plough blades push agglomerated, damp and fibrous materials to pass through the high-speed flying cutter area. The high-speed rotating blades cut and tear aggregated powder lumps and particle clusters thoroughly to realize fine dispersion of materials.When matched with the liquid spraying system, the flying cutters can atomize and disperse the liquid evenly into the powder materials. This unique performance makes the machine perfectly suitable for wet mixing, soft material making and paste mixing processes. It is widely used for mixing food spices and various food powders, serving as an ideal Spice powder mixer and Food powder mixer for food processing industry.
Core Principle Summary
This series of Plough mixer / Plough blender adopts a dual mixing system combining low-speed fluidization convection of plough blades and high-speed shearing of flying cutters. The low-speed plough stirring realizes overall uniform mixing of bulk materials, while the high-speed flying cutter shear effectively solves material agglomeration and realizes precise solid-liquid integration. The equipment is compatible with dry powder, wet powder, paste and fibrous materials. It is a high-efficiency forced shear mixing equipment with wide applicability, widely used in food, spice, chemical and other industrial powder mixing scenarios.
Technical Parameters
| Model | Barrel Volume | loading volume | Mixing time |
| LDJ-100 | 100L | 30-60L | 0-99min |
| LDJ-300 | 300L | 100-180L | 0-99min |
| LDJ-500 | 500L | 200-300L | 0-99min |
| LDJ-1000 | 1000L | 500-600L | 0-99min |
| LDJ-2000 | 2000L | 1000-1200L | 0-99min |
| LDJ-3000 | 3000L | 1300-1800L | 0-99min |